Plasticizers Plant Dop&Dotp
Plasticizers Plant Dop&Dotp
Turnkey Plasticizer Production Plants
(DOP, DOTP and Specialty Plasticizers)
Atılım Grup Makina designs and manufactures turnkey plasticizer production plants for DOP, DOTP and various specialty plasticizers used in PVC and polymer industries.
From process engineering and reactor design to automation, installation and commissioning, we deliver complete, high-efficiency production solutions tailored to your capacity and product range.
What Are Plasticizers?
Plasticizers are chemical additives used to increase the flexibility, softness, workability, and durability of polymers—primarily PVC. By reducing intermolecular forces within the polymer structure, plasticizers enhance mechanical performance and processing efficiency.
The most widely used plasticizers include:
- DOP (Dioctyl Phthalate)
- DOTP (Dioctyl Terephthalate)
- DINP (Diisononyl Phthalate)
- DOA (Dioctyl Adipate)
- Specialty and non-phthalate plasticizers
Plasticizer Types & Applications
DOP (Dioctyl Phthalate)
Traditionally used general-purpose plasticizer for:
- PVC cables
- Flexible PVC sheets
- Artificial leather
- Hoses and flooring
DOTP (Dioctyl Terephthalate)
Environmentally preferred alternative to DOP:
- Cable insulation
- Medical-grade PVC
- Automotive interiors
- Toys and food-contact materials (subject to regulations)
DOA & Specialty Plasticizers
Used where:
- Low-temperature flexibility is required
- Migration resistance is critical
- Food-grade or medical compliance is needed
Turnkey Plasticizer Plant Solutions
Atılım Grup Makina provides complete plasticizer production facilities including:
1. Esterification Reactors
- Stainless steel (AISI 304 / 316L)
- High-temperature resistant design
- Heating jacket or limpet coil
- Vacuum-capable systems
- Custom-designed agitators
2. Heating Systems
- Thermal oil heating systems
- Precise temperature control up to 250–280°C
- Energy-optimized heat transfer design
3. Distillation & Condensation Units
- High-efficiency condensers
- Water separation systems
- Fractionation columns (if required)
- Vacuum distillation systems for purification
4. Neutralization & Washing Units
- Acid neutralization systems
- Separation tanks
- Wastewater management integration
5. Filtration & Finishing Systems
- Polishing filters
- Activated carbon systems (if required)
- Final product storage tanks
6. Automation & Control
- PLC/SCADA systems
- Recipe management
- Temperature & pressure curve monitoring
- Batch reporting
- Remote monitoring option
Production Capacity Options
We design plasticizer plants with capacities ranging from:
- 1–5 Tons per Batch
- 10–30 Tons per Batch
- Continuous production systems upon request
Each plant is engineered according to:
- Desired annual production capacity
- Target plasticizer type
- Energy efficiency requirements
- Available installation area
Why Choose Atılım Grup Makina?
✅ Advanced chemical process engineering
✅ ATEX-compliant explosion-proof design
✅ Energy-efficient systems
✅ Custom reactor and agitator design
✅ Global installation and commissioning
✅ Operator training and start-up support
Our systems ensure:
- High esterification efficiency
- Low raw material loss
- Stable product quality
- Reduced operational costs
Our Turnkey Project Scope
- Feasibility & process consultation
- P&ID and 3D layout design
- Equipment manufacturing
- On-site mechanical & electrical installation
- Automation integration
- Commissioning & test production
- Technical training
We deliver fully operational plants ready for production.