Turnkey Polyurea Production Plants

Advanced Technology for High-Performance Coating Solutions

Atılım Grup Makina designs, manufactures, and installs turnkey production plants for Polyurea products, one of today's fastest-growing and highest-performing coating technologies. Polyurea has revolutionized numerous industries, including construction, automotive, marine, mining, and industrial flooring, by offering superior properties that go beyond traditional coating systems.

With our expertise in high-precision reactor design, advanced automation systems, and profound process control knowledge, we empower our clients to produce Polyurea raw materials with consistent quality and optimized costs.

What is Polyurea?

Polyurea is a rapidly curing, high-durability elastomer formed by the reaction of an isocyanate component (Component A) with an amine resin blend (Component B). It is typically applied as a spray, curing within seconds to form a monolithic (seamless) protective layer.

Superior Properties of Polyurea:

• Rapid Curing Time: Cures within seconds, allowing for quick return-to-service applications.
• Outstanding Chemical Resistance: High resistance to acids, bases, solvents, and petroleum derivatives.
• High Abrasion & Impact Resistance: Withstands heavy loads and physical impacts effectively.
• Exceptional Waterproofing: Forms a seamless and flexible barrier, providing 100% waterproofing.
• Wide Temperature Range Tolerance: Maintains performance across a broad spectrum from -40°C to +200°C.
• Flexibility & Crack Bridging: High elongation capacity allows it to tolerate substrate movement and bridge cracks.
• Low VOC Content: Many formulations have low or zero Volatile Organic Compound (VOC) content, making them environmentally friendly.

Areas of Application

Materials produced in our Polyurea plants are favored across a wide range of applications:

• Construction Industry: Roof and terrace waterproofing, foundation and retaining wall waterproofing, parking garage decks, bridges and viaducts, swimming pools.
• Water & Wastewater Management: Potable water tanks, wastewater treatment plants, sewer lines, pipeline coatings.
• Marine & Defense: Ship deck coatings, military vehicle coatings, port structures.
• Mining & Energy: Tank and silo linings, chemical containment areas, pipeline corrosion protection, secondary containment.
• Automotive: Truck bed liners, underbody protection.
• Industrial Flooring: Factory and warehouse floors, surfaces resistant to forklift traffic.

Atılım Grup Makina's Turnkey Solutions

The production of Polyurea raw materials is a complex process requiring precise mixing of isocyanates and amine resins in a moisture-free and temperature-controlled environment. Our plants are designed to meet these stringent requirements at the highest level.

Key Production Process Steps & Equipment:

1. Raw Material Storage: Insulated, humidity-controlled, and temperature-stabilized tanks. Includes an N2 blanketing system for isocyanate components to prevent moisture ingress.
2. Dosing & Weighing: High-accuracy load-cell tanks and mass flow meters ensure precise feeding of raw materials according to formulation.
3. Mixing / Reaction Reactors: Manufactured from stainless steel (AISI 316L), designed for vacuum and pressure resistance, with jacketed or limpet coil heating/cooling. Features high-efficiency agitators for controlled mixing in a moisture-controlled atmosphere.
4. Heating & Cooling Systems: Thermal oil or steam heating, integrated with chiller systems for precise temperature control during exothermic reactions.
5. Filtration: Particle filters to ensure the purity and quality of the finished product.
6. Finished Product Storage: Inert gas (N2) blanketed storage tanks designed to prevent moisture and oxygen ingress.
7. Automation (PLC/SCADA): Fully integrated systems for centralized control of the entire production line, recipe management, automated raw material feeding, safety interlocks, and remote access capabilities.
8. Safety Systems: ATEX-certified explosion-proof equipment for areas handling isocyanate-based products, gas detection, automatic fire suppression, and advanced ventilation systems.

Why Choose Atılım Grup Makina?

• Process Optimization: We possess a deep understanding of the chemical reactions and physical properties involved in Polyurea production, enabling us to design the most efficient and consistent production flow.
• High Safety Standards: We build plants that adhere to the most stringent international safety standards (ATEX compliant) for the safe handling of isocyanates and other chemicals.
• Quality & Repeatability: Our advanced automation systems guarantee the production of high-quality and homogeneous Polyurea raw materials in every batch.
• Turnkey Expertise: We manage every phase of the project, from feasibility analysis to final commissioning, providing a single-source solution under international standards.
• After-Sales Support: Our commitment extends beyond installation, offering comprehensive training, technical service, and spare parts support.