Precipitated Silica

Turnkey Aluminum Silicate Production Plants: Engineering Excellence & Global Technology

As ATILIM GROUP MAKINA, we provide world-class, high-efficiency, and fully automated turnkey solutions for Aluminum Silicate production. We are not just an equipment supplier; we are your strategic engineering partner, guiding you from the initial feasibility study to the final product packaging.

Aluminum Silicate is a vital raw material for industries ranging from ceramics to refractories. Our mission is to empower investors with cutting-edge plants that deliver premium product quality with optimized operational costs.

WHAT IS PRECIPITATED SILICA?

Precipitated silica is the powdered form of silicon dioxide (SiO2) particles that come together through coagulation.It is produced synthetically. It is not found in nature.It is synthesized by reacting raw materials at certain rates.In this way, porous silica with the desired pore structure and high surface area is obtained.Silica gel is another form of precipitated silica.

In the rubber industry, it is used as a mechanical properties strengthening agent in the production of all rubber products and vehicle

It is used as a mechanical properties enhancer in the production of silicone plastics.

It is used as a defoamer in the paper industry.

It is used as a mattifying agent in the paint industry to adjust viscosity and obtain matt paint.

In toothpaste production, it is used as a cleansing agent in 60% of the toothpaste.

It is used as a moisture absorbing agent in product packaging.

It is used as an anti-caking agent in the Food, Livestock and Fire Extinguisher industries.

It is used in the production of high wear resistance automobile tires and energy saving vehicle tires, which are called "green" tires.  

Precipitated silicon dioxide is a powder with colloidal particles. It is used as a filler in the production of mastic. It is an anti-caking agent in resins, rubber products, paper and also. It is used as a thixotropic additive in the production of unsaturated polyester resins to provide the necessary flow. It is a precipitated dioxide with high absorption capacity for liquid systems. It is used to thicken unsaturated polyester resins. 

Why Choose Our Production Lines?

Our plant designs focus on four core pillars of modern industrial manufacturing:

1. Maximum Efficiency, Minimum Energy: We utilize advanced combustion systems and heat recovery units to significantly reduce your fuel and electricity consumption.
2. Industry 4.0 Automation: Equipped with PLC and SCADA-based control systems, our plants allow for real-time monitoring, reporting, and remote management of the entire production flow.
3. Superior Product Quality: Our systems are designed to be flexible, allowing you to produce Aluminum Silicate in various micronized sizes and high purity levels to meet specific market demands.
4. Environmental Sustainability: With integrated high-performance Jet-Pulse filtration and dust collection systems, we ensure emission levels remain well below international environmental standards.

Our Full Turnkey Service Scope (A to Z)

We manage every phase of the project with meticulous engineering:

• Engineering & Projecting: Preparation of plant layouts, Process Flow Diagrams (PFD), and detailed 3D mechanical designs.
• Manufacturing & Procurement: In-house production of reaction kilns, grinding mills, drying units, and sophisticated conveyor systems.
• Automation & Software: Design of control panels and development of customized software for seamless operation.
• Logistics & On-site Installation: Safe delivery of equipment and professional assembly by our expert technical teams.
• Commissioning & Testing: Full-capacity trial runs and rigorous quality control tests before handover.
• Training & Technical Support: On-site operator training and a lifetime guarantee of technical service and spare parts.

Technical Components of the Plant

Our Aluminum Silicate production lines consist of high-performance units:

• Raw Material Preparation & Feeding Units
• High-Temperature Calcination Kilns (Rotary or Vertical Systems)
• Precision Grinding & Micronized Classification Systems
• High-Efficiency Cooling Groups
• Automatic Weighing, Packaging, and Palletizing Lines
• Advanced Jet-Pulse Filtration & Dust Collection Systems

Investment Value & Market Opportunity

Aluminum Silicate is a high-demand material in the Ceramics, Paint, Refractory, and Rubber industries. By investing in your own production facility, you can:

• Eliminate dependence on external suppliers and minimize raw material costs.
• Develop specialized products (different grades and sizes) for niche markets.
• Achieve a high Return on Investment (ROI) through sustainable profitability.

Build the Factory of the Future with Us

Are you planning a new investment or looking to modernize your existing facility? Our expert engineering team is ready to provide you with the most suitable capacity and technology options.

High-Performance Precipitated Silica for the Rubber Industry

In recent years, precipitated silica has become an essential raw material for the rubber and tire industry. The high-purity precipitated silica products we offer stand out as a reinforcing filler, delivering superior performance in rubber applications.

With a wide range of particle sizes and performance benefits, this product line offers optimal solutions tailored to the specific needs of our customers. This reinforcing filler system is ideal for "Green Tires" with low rolling resistance and for high-performance industrial rubber goods.

Key Advantages:

• Enhanced Performance: Provides low rolling resistance and excellent wet grip in tires.
• High Durability: Increases the lifespan and durability of mechanical rubber goods and shoe soles.
• Wide Product Range: Offers a variety of silica grades specifically developed for different applications.
• High Purity: Guarantees superior quality and consistent product performance.

Main Application Areas:

• Tire Industry: Especially in the production of energy-efficient "Green Tires."
• Mechanical Rubber Goods: Conveyor belts, hoses, gaskets, and other sealing elements.
• Footwear Industry: For high abrasion resistance, lightweight, and flexible shoe soles.

Product Portfolio and Technical Specifications

The table below shows the typical technical values for our precipitated silica product range, designed to meet various needs.

Product Class Product Code BET Surface Area (m²/g) pH Value Density (g/l) Key Feature
Highly Dispersible Silica Very high surface area, maximum reinforcement
 High surface area, excellent wet grip
 Optimized for low rolling resistance
 Balanced performance, easy processing
Standard Silica General-purpose, high-performance standard
 Classic filler, good processability
Other Grades  Calcium silicate based, for special applications
 Calcium silicate based, high pH
 Sodium aluminum silicate based


Technical Support and Information

Our application engineers and technicians are available to help you select the most suitable product for your specific needs. Please do not hesitate to contact us for detailed information about our products, sample requests, or technical support for your project.